Welded Gabion description

 The welded gabion is made up of panels of wire mesh that are welded together to form a rectangular or cubic shape. To assemble a welded gabion, the panels are connected together using spirals or C rings.

The gabion is then filled with stones or other materials to provide stability and strength. The stones must be carefully selected to ensure proper interlocking and drainage.

They are also highly durable and resistant to environmental factors. The galvanized or PVC coated steel wire mesh provides excellent corrosion resistance, ensuring a long lifespan. The structure can withstand heavy loads and forces, making it suitable for retaining walls and other applications that require strength and stability.

Welded gabion is versatile and effective structures that offer numerous benefits for civil engineering projects. If you need it now, then you can contact us and we will provide you with detailed information about the product.

Welded Gabion

ProductS

Welded Gabion Baskets

Welded gabion baskets are a type of gabion structure that is constructed using steel wire mesh panels. Unlike traditional gabions, which are made by weaving wire mesh together, welded gabion baskets are created by welding the wire mesh panels together at the intersections.

 

The use of welded gabion baskets has gained popularity in recent years due to their ease of installation and increased stability compared to traditional gabions. The welded design ensures that the mesh panels remain firmly connected, creating a rigid structure that can withstand increased pressure and load.

The panels are pre-fabricated and can be easily transported to the site, reducing construction time. The panels can be quickly assembled and interconnected using clips or hog rings, making the process of building the gabion structure much faster and simpler.

They can be used in a wide range of applications, including landscaping, architecture, and civil engineering. They can be used to create decorative walls, planters, benches, and other landscape features. They can also be used in construction projects to create retaining walls, sound barriers, bridge abutments, and other structures.

welded gabion box

Welded Gabion Box

Welded gabion box is a type of structure made from steel wire mesh. It is used in various civil engineering and landscaping projects for erosion control, retaining walls, and slope stabilization.

 

The gabion box is constructed by welding individual panels of steel wire mesh together to form a rectangular or square box shape. The panels are typically made from galvanized or PVC-coated steel wire, which provides protection against corrosion and ensures the longevity of the structure.

The steel wire mesh panels are strong and resistant to external forces, ensuring that the structure remains intact even under heavy loads or extreme weather conditions.

The use of natural materials as fill material helps to promote ecological balance and habitat restoration. The structure allows for the natural drainage of water, preventing erosion and promoting the growth of vegetation.

The panels are unfolded and interconnected using wire or hog rings. The structure can be easily adapted to the site conditions by adjusting the shape, size, and height of the box. After the welded gabion box is filled with the desired fill material, the top panel is folded and secured, completing the construction process.

welded mesh gabions

Welded Mesh abions

Welded mesh gabions are a versatile and durable solution for a wide range of applications. The welded mesh design enhances the strength of the gabions. The wires are welded together at each intersection, creating a rigid structure that can withstand heavy loads, pressure, and impacts. 

 

The mesh design also ensures that the fill material remains securely in place, preventing any loss of material over time.

The modular design allows for easy assembly and installation, making them suitable for both small-scale and large-scale projects. They can be curved or shaped to fit the contours of the land, providing an aesthetically pleasing and natural-looking solution.

Maintenance of welded mesh gabions is relatively simple. The galvanized steel wire mesh requires minimal upkeep, and any necessary repairs can be easily carried out by replacing damaged sections. Regular checks and inspections can help identify and address any issues before they become major problems.

welded mesh gabion baskets

Welded Mesh Gabion Baskets

Welded mesh gabion baskets are a type of wire mesh container. The welded mesh construction ensures that the baskets can withstand heavy loads and resist deformation over time. This makes them suitable for use in areas with high soil pressure or frequent movement. 

 

They can be stacked on top of each other to create taller walls or layered in a stepped manner to create terraced retaining walls. The ability to customize the size and shape of the baskets makes them adaptable to a wide range of landscape and construction designs.

Welded mesh gabion baskets promote ecological sustainability. The wire mesh used in their construction is typically made from galvanized steel, which is a recyclable material. The filling material, usually stones, can also be sourced locally, reducing the ecological footprint of the project.

The baskets also provide a natural habitat for plants and wildlife, as the structure allows vegetation to grow through the mesh, creating a green and aesthetically pleasing landscape.

welded gabion mesh

Welded Gabion Mesh

Welded gabion mesh is a type of wire mesh used in the construction industry. It consists of a series of rectangular or square cages made of galvanized steel wire, which are filled with stones or other materials to create a solid structure.

 

The welded wire panels of the gabions are made of high-quality galvanized steel, which makes them resistant to rust and corrosion. This ensures that the gabion structures can withstand harsh weather conditions and remain intact for a long time.

The wire mesh panels are relatively lightweight and can be easily assembled and installed on-site. This makes it a cost-effective option for construction projects, as it requires minimal labor and equipment.

Welded gabion mesh can be placed along riverbanks or shorelines to prevent soil erosion and stabilize the ground. The gabions can also be filled with plants and soil to create attractive and functional landscaping features, such as garden walls or seating areas.

Welded gabion mesh can also be used in civil engineering projects, such as bridge abutments and culvert headwalls. It provides a stable and flexible solution for these structures, as it can easily accommodate ground movement and settlement.

welded galvanized gabion baskets

Welded Galvanized Gabion Baskets

Welded galvanized gabion baskets are a durable and versatile solution for various erosion control and landscaping projects. These baskets are made of steel mesh panels that are welded together to form a box-like structure. 

 

 

The welded construction makes the baskets rigid and prevents them from deforming or collapsing under heavy loads. The strength of the baskets also allows them to be stacked on top of each other to create multiple layers, forming a strong and stable structure.

Welded galvanized gabion baskets are also highly permeable. The steel mesh panels allow water to flow freely through the baskets, which helps to prevent the buildup of hydrostatic pressure behind the structure. This is particularly beneficial for erosion control projects where water needs to be redirected away from sensitive areas, such as riverbanks or coastlines.

Welded galvanized gabion baskets are easy to install and require minimal maintenance. The baskets are delivered flat-packed and can be quickly and easily assembled on-site. Once installed, they require little to no upkeep, as the galvanized coating provides long-term protection against corrosion.

Techniques

1. What is the typical lifespan of a welded gabion?

The typical lifespan of a welded gabion can vary depending on various factors such as the quality of materials used, environmental conditions, and maintenance practices. However, on average, a well-constructed and properly maintained welded gabion can have a lifespan of around 20 to 30 years.

2. What are common specification of welded gabion?

Wire diameter

3.0mm – 5.0mm (varies depending on the size and application)

Mesh size

50mm x 50mm, 75mm x 75mm, 100mm x 100mm (can be customized to meet specific project requirements)

Panel size

2m x 1m, 3m x 1m, 4m x 1m, or any other size as per project needs

Surface treatment

Hot-dip galvanized, PVC-coated, or zinc-aluminum alloy coated

Tensile strength

Minimum 450N/mm²

Mesh material

Low carbon steel wire and/or high-strength steel wire

Lacing Wire Diameter

2.2mm – 3.2mm (used for joining panels together)

Spiral Wire Diameter

3.0mm – 5.0mm (used for the assembly of gabion baskets)

3. Can welded gabion be easily repaired if they are damaged?

Yes, welded gabions can be easily repaired if they are damaged. The process typically involves removing the damaged section, replacing it with a new section of wire mesh, and then reattaching it to the existing structure with wire ties or clips.

However, the ease of repair may depend on the extent of the damage and the skill level of the person performing the repair. It is recommended to consult a professional if the damage is significant or if you are unsure about how to properly repair the gabion.

FAQ

Most frequent questions and answers

Yes, there are specific requirements and regulations for placing welded gabion. These may vary depending on the specific project and location, but here are some common requirements:

  1. Site preparation: Ensure that the ground is level and compacted before placing welded gabion. Remove any vegetation, debris, or other obstacles from the area.
  2. Foundation: The foundation for the gabion wall should be stable and capable of supporting the weight of the gabion. It may need to be reinforced with a layer of geotextile fabric or a compacted layer of gravel or crushed stone.
  3. Geotextile fabric: A layer of geotextile fabric should be placed on the foundation before installing the welded gabion. This helps prevent the soil from migrating out of the gabion and provides additional stability.
  4. Proper placement: Welded gabion should be placed in a way that ensures proper alignment and connection. The individual units should be securely fastened together using clips or wire ties.
  5. Filling: The gabion units should be filled with suitable backfill material (such as crushed stone or gravel) to the specified level. The filling should be done in layers and compacted to ensure stability and prevent settlement.
  6. Water drainage: Adequate drainage provisions should be included in the gabion wall design to prevent excessive water buildup behind the wall. This may involve the use of drain pipes or weep holes to allow water to flow through the wall.

Yes, welded gabion can be used in water or marine environments. Welded gabions are constructed using steel wires that are welded together, making them strong and durable. They can withstand corrosion, erosion, and constant exposure to water and other environmental factors.

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